Preventive Maintenance Technology

TOL Super-tough Ultra-thin Overlay Technology

# Technical IntroductionTOL Super-tough Ultra-thin Overlay Technology (THIN Overlay, TOL) adopts TOL
Technical Introduction
Advantages and Requirements
Scope of Application

Technical Introduction

TOL Super-tough Ultra-thin Overlay Technology (THIN Overlay, TOL) adopts TOL super-tough modifier to prepare super-tough/highly elastic asphalt mixture. It is applied to preventive maintenance of high-grade pavements and corrective maintenance for minor distresses (pitting, raveling, ruts less than 1.5 cm deep). It can also be used as surface overlay for newly built roads. Featuring skid resistance, noise reduction, drainage performance, wear resistance and environmental friendliness, it can effectively extend pavement service life, improve pavement smoothness and contrast of road markings, and enhance driving comfort.

The thickness of TOL super-tough thin overlay ranges from 1.2 to 2.5 cm. The typical thickness is 1.2 cm when paved on asphalt pavements and 1.5 cm on cement pavements. For heavy traffic, intersections and other similar conditions, the recommended typical thickness is 2.0–2.5 cm.

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                                          Figure 1 Pavement Structure and Appearance


I. Core Technologies

  1. Super-viscous tack coat: It features high strength, self-healing property, synchronous emulsification and asynchronous non-emulsification.

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图1 超强粘结性

2、Super-tough modified asphalt: ductile and crack-resistant. Its mixture boasts outstanding performance, good adaptability, convenient construction, high cost performance, noise reduction, drainage capability and aesthetic black pavement appearance.

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二、Technical Composition

TOL super-tough additive: dosage is 8–12% by mass of asphalt.

Super-viscous tack coat: application rate is 0.2–0.25 kg/m² for cement pavements and 0.15–0.2 kg/m² for asphalt pavements.

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Existing Pavement Requirements

As an asphalt functional layer, the hot-mix ultra-thin skid-resistant wearing course is only used for functional improvement and maintenance of pavements. It is not applicable to highways at all levels with structural instability. Meanwhile, due to its thin thickness, it is also not suitable for sections with severe pavement rutting.

  1. TOL super-tough thin overlay can be directly paved on existing pavements with rut depth less than 1.5 cm. Sections with rut depth over 1.5 cm are not suitable for thin overlay construction.
  2. Local distresses such as potholes and raveling on the existing pavement shall be completely patched and reinforced.
  3. Hump-type distresses like pavement shoving on the existing pavement shall be treated in advance.
  4. Cracks of all widths on the existing pavement shall be sealed.
1. Cement Pavement “White to Black” Reconstruction Project It features ultra-thin thickness, low cost, low noise, rapid construction, no need to raise ancillary facilities and long pavement service life. 2. Preventive Maintenance of High-Grade Highways Skid resistance treatment for single traffic lane, improving pavement performance, preventing pavement aging, cracking and spalling, and extending pavement service life. 3. Skid Resistance Treatment for Tunnel Pavements Restricted by tunnel clearance, the TOL super-tough ultra-thin overlay technology is highly suitable for maintenance, rehabilitation and skid resistance treatment of tunnel pavements. 4. Skid Resistance Treatment for Bridge Decks It has advantages in skid resistance treatment and maintenance for bridge decks with limited bearing capacity.
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